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The
revolutionary discovery that glass could be blown and expanded to any
shape was made in the third quarter of the 1st century BC, in the Middle
East along the Phoenician coast. Glassblowing soon spread and became the
standard way of shaping glass vessels until the 19th century. The necessary
tool is a hollow iron pipe about 1.2 m (4 ft) long with a mouthpiece at
one end. The glassblower, or gaffer, collects a small amount of molten
glass, called a gather, on the end of the blowpipe and rolls it against
a paddle or metal plate to shape its exterior (marvering) and to cool
it slightly. The gaffer then blows into the pipe, expanding the gather
into a bubble, or parison. By constantly reheating at the furnace opening,
by blowing and marvering, the gaffer controls the form and thickness.
Simple hand tools such as shears, tongs (pucellas), and paddles are used
to refine the form, often while the glassblower sits in the special "glassmaker's
chair", one with extended arms to support the blowpipe. Blown glass can
also be shaped with moulds: part-size moulds pattern the gather, which
is then removed and blown to the desired size. Full-size moulds into which
the gather is entirely blown impart size, shape, and decoration. Additional
gathers may be applied and manipulated to form stems, handles, and feet,
or they may be trailed on and tooled for decoration. A shaped bubble can
be "flashed" with colour by dipping it into molten glass of contrasting
colour. To make cased glass, a gather is placed within, and fused to,
one or more layers of differently coloured glass. For finish work and
fire polishing at the mouth of the furnace, the gather is transferred
to a solid iron rod called a pontil, applied opposite the blowpipe, which
is then removed. When the pontil is cracked off it leaves a "pontil mark"
that may be later ground or polished away.
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